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Precise and homogeneous rations thanks to NIR technologies by Dinamica Generale

Now directly applicable on TMR feed mixers

Among the management activities of a dairy farm, feeding management plays a key role in achieving economic profitability. Feeding is the main environmental factor influencing herd health, productivity, and efficiency, while also representing the largest share of milk production costs.

For this reason, the primary goal of every dairy farmer should be to deliver rations capable of supplying exactly the nutrients required by the metabolism of each cow.

The role of the nutritionist and the operational gap

The nutritionist supports the farmer by formulating optimal ration plans, tailored to different animal groups and production stages. However, in the transition from the theoretical ration to its practical implementation, a gap often arises, causing the ration actually fed to deviate from the original nutritional targets.

This happens because the chemical and physical characteristics of feeds are rarely constant over time, even within the same feed category. Factors such as:

  • stage of maturity at harvest
  • moisture content
  • storage techniques and structures

significantly affect the nutritional profile of forages. For example, corn silage stored in horizontal bunkers will always show different dry matter contents across the feeding face.

Variable nutritional profile and mixer loading

This variability directly impacts the loading phase of the feed mixer, where the actual nutrient quantities loaded may fall outside the limits defined by the nutritionist—often without the farmer being aware of it.

To obtain uniform and consistent rations over time, two conditions are required:

  1. feeds as nutritionally consistent as possible
  2. chemical and physical uniformity during ration preparation

While the first condition can be partially addressed through good agronomic practices, the second requires real-time monitoring tools.

NIR spectroscopy: how it works

Near Infrared Spectroscopy (NIR) is a physical analytical method based on the absorption of electromagnetic radiation. The analytical signal depends on the chemical and physical properties of the sample, which partially absorbs, reflects, and transmits the incident radiation.

In the 780–2500 nm spectral range, NIR radiation is mainly absorbed by C-H, O-H, N-H, P-H, and S-H bonds, enabling quantitative analysis of:

  • moisture
  • proteins
  • lipids
  • carbohydrates
  • fiber and ash

NIR analysis directly on the feed mixer

Today, NIR sensors can be installed directly on the milling head of the feed mixer, enabling continuous feed analysis during loading operations.

By knowing in real time the contents of:

  • dry matter
  • crude protein
  • ADF and NDF fiber
  • starch
  • ash
  • ether extract

it becomes possible to monitor the actual nutrient quantities forming the TMR and adjust the ration in real time, closely matching the nutritionist’s formulation.

Available solutions: Dinamica Generale Precision Feeding

Among the solutions currently available, the Precision Feeding system by Dinamica Generale represents a complete and integrated approach.

The system consists of:

  • a NIR analyzer installed on the mixer
  • a feeding management software (DTM)
  • a DG8000-IC weighing indicator

The system operates by setting default nutritional values for each ingredient based on laboratory reference analyses. These values are managed by the DTM software, accessible in multi-user mode, including nutritionists.

The formulated rations are transmitted wirelessly to the weighing indicator installed on the mixer, which guides the operator in real-time adjustments based on the NIR sensor measurements.

Proven results on dairy farms

The adoption of these technologies allows:

  • improved feed efficiency
  • reduced feed refusals
  • lower production variability
  • reduced metabolic disorders
  • decreased use of corrective concentrates

Field experience has shown average increases of +0.6 kg of milk per cow per day following the introduction of NIR sensors on feed mixers.

From nutrition to physical structure: Visiomix

Beyond nutritional control, Dinamica Generale has developed Visiomix, a system based on computer vision technology that visually analyzes the TMR inside the mixer.

Visiomix measures:

  • ration homogeneity
  • fiber length and physical structure

The system automatically adjusts the mixing process until the optimal homogeneity and fiber length are reached.
Visiomix was awarded the EuroTier Innovation Award 2016.

Data collected during the Filigrana project showed an average economic improvement of +€4 per 100 kg of milk produced.

By Alberto Borile

Article here

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